Lesson Notes By Weeks and Term v3 - Senior Secondary 2

Wood fittings

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Subject: Wood-Work

Class: Senior Secondary 2

Term: 1st Term

Week: 8

Theme: Design And Construction

Lesson Video

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Performance objectives

Lesson summary

Identify, name and state the uses of different types of wood fittings Select and use suitable fittings Sketch fittings and label the ir Darts

Lesson notes

access panels.

Nigerian Context: Very common in modern kitchen cabinets and wardrobes.

Roller Catch: Description: Uses a spring-loaded roller to engage a strike plate, holding the door closed.

Uses: Light cabinet doors.

Nigerian Context: Less common than magnetic catches, but still found.

Barrel Bolt (Slide Bolt): Description: A simple bolt mechanism that slides into a receiver (keep) to secure a door or window.

Parts: Barrel, bolt, knob, keep/receiver.

Uses: Securing internal doors, gates, shed doors, or the inactive leaf of double doors. Not suitable for high security.

Nigerian Context: Widely used in toilets, bathrooms, and utility room doors for privacy.

Tower Bolt: Description: Similar to a barrel bolt but often sturdier and designed for heavier duty. The bolt part is usually larger and more robust.

Uses: Heavier doors, gates, shed doors where more security than a barrel bolt is needed but not a full lock.

Nigerian Context: Common for securing gates and external shed doors.

C. Locks: Provide security by preventing unauthorised opening.

Mortise Lock: Description: A lock body that is mortised (cut) into the edge of a door, with the operating mechanism (latch and bolt) concealed within the door itself. Requires significant material removal from the door edge.

Uses: Main entrance doors, internal doors requiring higher security.

Nigerian Context: Very common for main doors in homes and offices. Requires skilled installation.

Rim Lock: Description: A lock that is mounted on the surface of the door, rather than mortised into it. It has a bolt that extends from the face of the lock body into a rim staple on the door frame.

Uses: Older doors, doors where mortising is not feasible, or as supplementary security.

Nigerian Context: Often seen in older Nigerian buildings or as an additional lock on wooden doors.

Padbolt: Description: A heavy-duty bolt designed to be secured with a padlock. Consists of a staple and a hasp.

Uses: Gates, sheds, securing storage units where external padlocking is required.

Nigerian Context: Extremely common for securing gates and outbuildings across Nigeria.

D. Handles and Knobs: Used to grasp and operate doors, drawers, and lids.

Door Handles: Lever handles (push-down to operate latch) or pull handles (fixed, used for pulling).

Cabinet Knobs: Small, typically round or decorative, fixed to cabinet doors and drawers for pulling.

Drawer Pulls: Elongated handles for drawers, often spanning two fixing points.

Materials: Brass, chrome, stainless steel, wood, plastic.

Nigerian Context: Available in a vast array of styles and materials, reflecting local preferences and imported designs.

E. Drawer Runners (Slides): Mechanisms that allow drawers to slide smoothly in and out of a cabinet.

Description: Typically metal tracks with rollers or ball bearings. Attached to the drawer side and cabinet frame.

Uses: All types of drawers in cabinets, desks, and wardrobes.

Nigerian Context: Essential for modern furniture and kitchen cabinets.

Factors for Selecting Suitable Fittings:

1. Functionality: What movement or security is required? (e.g., swinging door needs a hinge; a drawer needs runners).

2. Weight and Size of the Component: Heavy doors require robust hinges; light cabinet doors can use flush hinges or magnetic catches.

3. Material of the Wood: Hardwoods may require pre-drilling more than softwoods.

4. Aesthetics: The appearance of the fitting should match the overall design of the wooden item.

5. Durability and Material of Fitting: Steel, brass, stainless steel – consider environment (e.g., outdoor fittings need corrosion resistance).

6. Budget and Availability: Cost-effectiveness and easy availability in local Nigerian markets are practical considerations.

7. Skill Level Required for Installation: Some fittings (e.g., mortise locks, concealed hinges) require more precision and skill. Principles of Proper Usage and Installation:

1. Marking Out: Accurately measure and mark positions for fittings and screw holes using a pencil, rule, and marking gauge.

2. Mortising/Recessing: For hinges or locks that require it, carefully chisel out the waste material to the correct depth, ensuring a snug, flush fit.

3. Pre-drilling: Always drill pilot holes for screws, especially in hardwoods, to prevent wood splitting and make screw insertion easier.

Definition of Wood Fittings: Wood fittings are small, usually metal, hardware components used in woodworking to join parts, provide support, allow movement (like hinges), secure objects (like catches and locks), or enhance the appearance of a wooden item. They are indispensable for functionality and durability in furniture, doors, windows, cabinets, and other timber constructions.

Classification of Common Wood Fittings: Wood fittings can broadly be classified by their primary function:

1. Joining and Articulating Fittings (Hinges): These allow parts to swing, open, or close.

2. Securing and Locking Fittings (Catches, Bolts, Locks): These hold parts closed or secure them against unauthorised access.

3. Support Fittings (Brackets): These provide additional structural support.

4. Operating Fittings (Handles, Knobs): These facilitate the opening and closing of doors, drawers, etc.

5. Drawer Runners/Slides: Allow drawers to slide smoothly in and out. Detailed Explanation of Common Wood Fittings:

A. Hinges: Hinges are mechanical bearings that connect two solid objects, typically allowing only a limited angle of rotation between them. They are primarily used for doors, windows, and cabinet lids.

Butt Hinge: Description: The most common type. Consists of two leaves (plates) joined by a pin that passes through intermeshing knuckles. Designed to be mortised (recessed) into the edges of the parts it joins, so the hinge lies flush with the surface when closed.

Parts: Leaves, knuckle, pin, screw holes.

Uses: General purpose for doors (house doors, cabinet doors, wardrobe doors), windows, and chests where a neat, flush finish is desired. Available in various sizes and materials (steel, brass, stainless steel).

Nigerian Context: Widely used in residential and commercial building doors and locally manufactured furniture.

Flush Hinge: Description: Similar to a butt hinge but one leaf is designed to nest inside the other when closed, making it very thin. Does not require mortising.

Parts: Inner leaf, outer leaf, knuckle, pin, screw holes.

Uses: Lightweight cabinet doors, small boxes, where mortising is difficult or unnecessary, and a minimal projection is needed. Less strong than a butt hinge.

Nigerian Context: Common in lightweight furniture and craft projects.

Parliament Hinge (Extended Hinge): Description: A butt hinge with unusually long leaves, allowing a door or window to clear wide architraves or mouldings and open fully (e.g., 180 degrees).

Uses: For doors that need to open flat against an adjacent wall, clearing obstructions.

Nigerian Context: Used in specific architectural applications where full door swing is critical, e.g., hospital doors or certain commercial premises.

Piano Hinge (Continuous Hinge): Description: A long, narrow hinge that runs the entire length of the parts it joins, resembling a piano lid hinge. Provides even support along the entire edge.

Uses: Heavy lids (e.g., chest lids), continuous support for cabinet doors, fold-down tables, workbenches.

Nigerian Context: Found in large storage chests, custom-built workbenches, and some bespoke furniture.

Concealed Hinge (Euro Hinge/Cup Hinge): Description: A two-part hinge where a cup is drilled into the door and an arm is attached to the cabinet side. The hinge mechanism is hidden, providing a clean, modern look. Adjustable in multiple directions.

Uses: Modern kitchen cabinets, wardrobes, and furniture where aesthetics require no visible hinge.

Nigerian Context: Increasingly popular in contemporary Nigerian kitchens and imported or high-end local furniture.

B. Catches and Latches: These are used to hold doors, lids, or drawers closed without locking them.

Magnetic Catch: Description: Consists of a magnet (fixed to the cabinet frame) and a metal strike plate (fixed to the door/drawer). The magnet holds the door shut.

Uses: Cabinet doors, wardrobes, light access panels.

Nigerian Context: Very common in modern kitchen cabinets and wardrobes.

Roller Catch: Description: Uses a spring-loaded roller to engage a strike plate, holding the door closed.

Uses: Light cabinet doors.

Nigerian Context: Less common than magnetic catches, but still found.

Barrel Bolt (Slide Bolt): Description: A simple bolt mechanism that slides into a receiver (keep) to secure a door or window.

Parts: Barrel, bolt, knob, keep/receiver.

Uses: Securing internal doors, gates, shed doors, or the inactive leaf of double doors. Not markets are practical considerations.

7. Skill Level Required for Installation: Some fittings (e.g., mortise locks, concealed hinges) require more precision and skill. Principles of Proper Usage and Installation:

1. Marking Out: Accurately measure and mark positions for fittings and screw holes using a pencil, rule, and marking gauge.

2. Mortising/Recessing: For hinges or locks that require it, carefully chisel out the waste material to the correct depth, ensuring a snug, flush fit.

3. Pre-drilling: Always drill pilot holes for screws, especially in hardwoods, to prevent wood splitting and make screw insertion easier. The pilot hole diameter should be slightly smaller than the screw shank.

4. Screw Selection: Use screws of appropriate length and gauge that match the fitting's holes and are suitable for the wood thickness.

5. Alignment: Ensure fittings are installed perfectly level and plumb to ensure smooth operation and correct function.

6. Tool Use: Use appropriate tools (drills, screwdrivers, chisels, hammers) safely and correctly.

Example: Fixing a Butt Hinge: This is a core practical skill.

Scenario: Attaching a wooden door to a door frame using butt hinges.

Steps:

1. Mark Hinge Positions: Decide on the number of hinges (e.g., 2-3 for a standard door).

Mark positions: typically 150-200mm from the top and bottom, and for three hinges, one in the middle.

2. Mark Hinge Width and Thickness: Place the hinge leaf on the edge of the door (or frame) and mark its width. Use a marking gauge to mark the thickness (depth of mortise).

3. Cut the Mortise: Score the outline deeply with a sharp knife or chisel. Make a series of shallow cross-grain cuts within the outline, to the marked depth. * Carefully chisel out the waste material, working from the edge towards the center, ensuring a flat, even recess. Test fit the hinge.

4. Drill Pilot Holes: Place the hinge in the mortise and mark the screw holes. Use a small drill bit (pilot drill) to create pilot holes for the screws.

5. Attach Hinge to Door: Screw one leaf of the hinge firmly to the door edge using appropriate wood screws.

6. Position Door and Mark Frame: Prop the door in the frame, using wedges to achieve the correct gap (e.g., 3mm) around the door. Transfer the hinge positions from the door to the door frame.

7. Cut Mortise on Frame: Repeat steps 2-4 to cut the mortises for the hinges on the door frame.

8. Attach Hinge to Frame: Screw the remaining leaves of the hinges to the door frame.

9. Test and Adjust: Check the door's swing, ensuring it opens and closes smoothly without binding. Adjust if necessary by slight mortise deepening or shimming.

Teacher Activities: Introduction & Review: Initiate a brief discussion to recall previous knowledge on woodworking joints or hardware. Introduce the topic "Wood Fittings" and its relevance to everyday items.

Visual Presentation & Demonstration: Display a collection of actual wood fittings (butt hinges, flush hinges, magnetic catches, barrel bolts, knobs, etc.) for identification. Use charts, diagrams, or digital presentations to show different types of fittings and their labelled parts if actual samples are limited. Demonstrate the proper method of marking out, mortising, pre-drilling, and fixing a common fitting, e.g., a butt hinge on two pieces of scrap wood. Emphasize safety precautions.

Explanation & Discussion: Explain the function, characteristics, and typical uses of each fitting, drawing examples from local Nigerian contexts (e.g., a local carpenter's workshop, a typical home door). Discuss criteria for selecting appropriate fittings based on application, strength, and aesthetics.

Guided Practice & Supervision: Distribute practice pieces of wood and a few common fittings (e.g., butt hinges, barrel bolts). Guide students through the practical process of identifying, naming, sketching, and installing a selected fitting. Circulate among students, providing individual feedback, correcting techniques, and ensuring safe tool usage.

Q&A and Reinforcement: Facilitate a question-and-answer session to clarify doubts and reinforce understanding. Summarise key learning points.

Student Activities: Observation & Identification: Observe the actual fittings displayed by the teacher. Participate in naming and identifying the different types of fittings. Examine charts/diagrams of fittings.

Discussion & Engagement: Actively participate in class discussions about the uses and selection criteria for various fittings. Share personal observations of fittings used in their homes or communities.

Practical Skill Development: Handle various fittings to understand their physical characteristics and mechanisms. Practice sketching different fittings (e.g., butt hinge, barrel bolt) and labelling their parts. Under teacher guidance, carry out the practical task of marking out, mortising (if applicable), pre-drilling, and securely fixing a butt hinge to two prepared pieces of wood.

Problem-Solving: Engage in mini-scenarios where they have to select the most suitable fitting for a given application.

Note-Taking: Record important definitions, types of fittings, their uses, and installation steps.

Real-life applications

Local Furniture Manufacturing and Repair: Wood fittings are the backbone of the Nigerian furniture industry. Students can apply their knowledge to build and repair tables, chairs, wardrobes, beds, and kitchen cabinets that meet local demand. For example, understanding the correct type of hinge for a wardrobe door (e.g., butt hinge for traditional designs, concealed hinge for modern designs) or the right drawer runners for a kitchen cabinet significantly impacts the product's functionality and market value in cities like Lagos, Aba, or Nnewi, which are known for furniture production. Building Construction and Home Improvement: Knowledge of wood fittings is directly applicable in the construction sector. Carpenters in Nigeria frequently install doors and windows in new buildings and handle renovations. Students mastering the installation of door hinges, various types of locks (mortise, rim, padbolts for gates), and window catches will be well-equipped for employment or entrepreneurship in residential and commercial building projects across the country. This includes minor home repairs where a loose hinge or a broken catch needs replacing.

Entrepreneurship and Artisanship: Beyond direct employment, students can leverage this skill to start small businesses. They can offer services for custom furniture making, door and window installation, or even specialize in the repair and replacement of fittings for homeowners and businesses. This fosters self-reliance and contributes to the local economy, for instance, by designing and building bespoke wooden storage solutions for local markets or homes, integrating appropriate fittings for durability and aesthetics.

Teacher activity

Evaluation guide

Reference guide